I'll answer only your 4th question, for the others see my comment above. If $\omega$ is the angular velocity of the small circle, then its center moves with linear velocity $v=\omega r$. On the other hand, the center goes once around a circle of radius $2r$, so the time it takes is $$ T={4\pi r\over v}={4\pi \over \omega }=2\tau, $$ where $\tau=2\pi/\omega$ is the time needed for the small circle to make a complete turn around itself.