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Silver Solder specifications for hot end heating element In this question I was told that I should use silver solder to connect the heating element to the power supply. (I was also told that a ceramic extruder head was the way to go, but I'm working with what I have) I bought two types of silver solider from Radio Shack: * 96/4 Silver-Bearing Solder, Lead-Free 0.62" diameter. * 62/36/2 Silver-Bearing Solder, 0.15" diameter. Is there any reason I should use one of these over the other to power the heading element of the J-Head extruder?

The first is not suitable. ASTM96TS Sn96Ag4 has a melting point of 221–229 °C according to Wikipedia. Pb96Ag4 would be OK, but that is not lead free so doesn't seem to match your description. _Update from comment to explain the letters and numbers: the data comes from wikipedia, the numbers are Tin(Sn) 62%, Pb(Lead) 36%, Ag(Silver) 2%, for example, see below for an electronics solder compound_.

Sn62Pb36Ag2 is an ordinary expensive electronics solder (but not lead free), with an even lower melting point.

You need to find a high temperature silver solder, with a melting point of about 305 °C (which confusingly might be a soft silver solder), for example one of these. Hard silver solders melt at 600 °C, that would be excessive in this application.

The nomenclature 'silver solder' came about before lead-free electronics solder was introduced, since when more alloys containing silver have become popular as general purpose solders.

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